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Our induction heating systems are currently applied in different industries. Thanks to the extremely high energy efficiency, guaranteed reliability in time and reduced overall size, CEIA Induction Generators, Control Units and Optical Pyrometers are complemented by all the main automatic machine manufacturers (OEM), and have been used successfully in all those applications where the process repeatability, the constant power supply, and the accurate temperature control are essential.

CEIA INDUCTION HEATER

CEIA SH15/SLE

CEIA INDUCTION HEATER

CEIA SH2C/SLE

CEIA INDUCTION HEATER

Master Controller v3+

CEIA INDUCTION HEATER

Power Cube Assistant

CEIA INDUCTION HEATER

Power Cube SA/80 Series

CEIA INDUCTION HEATER

Series 200 Generators

CEIA INDUCTION HEATER

Series 400 Generators

CEIA INDUCTION HEATER

Series 50 Generators

CEIA INDUCTION HEATER

Series 900 Generators

CEIA INDUCTION HEATER

TPC Series


Selection by APPLICATION

Hard Brazing

CEIA generators are particularly suitable for all solder-brazing applications of steel, copper, inox, aluminium items and other metallic alloys

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The entirely solid state devices, diversify on the bases of the working frequencies in series 1800, 900, 200, 50 and SA; they show very high efficiency (greater than 95%), thanks to up-to date electronic technology and the use of advanced components, besides the easy adjustment to different dimensions heating coils.

Thanks to an analogical input 0-10V and to a serial interface RS-232 on each model, it is possible to remote the control of power through PLC or CEIA control units like the Master Controller. The working temperature can be read and stabilized by using optical sensors series SLE having a reading range from 80 to 2000°C.

Tin Soldering

Specialized control units can manage all the soldering working phases and accomplish a closed-loop control system that allows all the soldering parameters set by the operator to be respected.

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CEIA finalized a production line of generators and control units, devoted to soldering in industrial field, which adapts perfectly. It refers to 900 series generators, patented, extremely reduced dimensions and solid-state technology. CEIA devices are characterized by high efficiency (greater than 95%) and allow great results of soldering, very high precision, granted speed and repeatability.

Specialized control units can manage all the soldering working phases and accomplish a closed-loop control system that allows all the soldering parameters set by the operator to be respected.

The mentioned control units manage a motorized tin wire feeding system, whose parameters can be set either in quantity, direction, speed, feeding force.

Tool Brazing

CEIA devices, thanks to the power output and to the extremely accurate temperature control, allow the heating to be limited to the soldering area only, thus safeguarding the metallurgical properties of the hard metal and cutting tip.

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The alloy distribution can be applied using wire feeders having diameters from 0,3 to 1,5 mm.

The quantity, speed, feed force, and times of wire distribution are completely programmable.

The extremely reduced dimensions of the generators and of the heating heads allow the placement in any working environment.

Due to the adoption of the most up-to-date electronic technology and the use of advanced components, the high conversion efficiency (greater than 95%), allows a complete use of the line power contributing to reduce operating costs.

Heating Treatment

CEIA generators perfectly adapt to hardening applications, surfacing hardening, annealing. The area and the heating depth depend in fact on the coil geometry and on the exposure time to the magnetic field.

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The entirely solid state devices, diversify on the basis of the working frequencies in series 1800, 900, 200, 50 and SA; they show very high efficiency (greater than 95%), thanks to up-to date electronic technology and the use of advanced components, besides the easy adjustment to different dimension heating coils.

Thanks to an analogical input 0-10V and to a serial interface RS-232 on each model, it is possible to remote the control of power through PLC or CEIA control units like the Master Controller. The working temperature can be read and stabilized by using optical sensors series SLE having a reading range from 80 to 2000°C.

Aluminium Brazing

The aluminium brazing applications are particularly critical because the melting temperature of the brazing alloy is quite close to the melting temperature of the aluminium itself.

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As long as connected to the control units Master Controller, CEIA induction heaters are particularly suitable to this kind of brazing because of a very efficient, stable and very sensible supply of the output power, besides a precise management of the temperature.

The Master Controller, for example, can read a dynamic temperature set point set up by the operator, so as to carry out real thermal cycles.

A great repeatability in the brazing can be obtained like this, and the controller can monitor and show possible failures occurred during the heating of the piece.

Cap Sealing

High frequency devices, series 900, therefore, are extremely suitable for cap-sealing applications, where the speed, precision and repeatability of the heating are basic peculiarities.

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High frequency devices, series 900, therefore, are extremely suitable for cap-sealing applications, where the speed, precision and repeatability of the heating are basic peculiarities.

Furthermore, thanks to an analogical input 0-10V and to a serial interface RS-232 on each model, it is possible to remote the control of power through PLC or CEIA control units like the Master Controller.

Warm Forming

CEIA Induction Generators, thanks to the extremely compact dimensions, can be easily integrated inside Forging Machines, for processes of Warm Forming (300-900°C) of an alloy of Titanium, Nickel, Steel, for the production of fasteners.

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With a wide range of frequency and power, CEIA generators achieve excellent performances and very high yields of both magnetic and non-magnetic materials (Titanium alloy, Nickel, Steel).
The Heating Head and the Coil can be placed inside the machine, in the area between the feeding rolls and the cutting bushing.
All CEIA Generators have been studied to maximize the output power and minimize the energy consumption.

The microprocessor control system of the Generator, combined with the use of the SLE Optical Pyrometers Family (80 ÷ 2000 ° C), allows to measure and to stabilize the heating temperature.
CEIA Controllers are also fitted with a Thermal Profile and Data Log for the storage of all parameters of the working cycle. This allows to certify the quality of production as always required, especially in aerospace and automotive industry.
CEIA Generators are all INDUSTRY 4.0 READY.

Induction Curing

Curing involves any process where heat is used to catalyze or initiate chemical and molecular level structural changes in a polymeric materials such as epoxies, phenolics, polyesters and silicones. These materials are applied in many ways to various products for bonding, protective coating, sealing, insulation and other uses.

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 The main advantages of using our systems are remarkable. The process repeatability, the constant power output, the possibility of locating the heating area of interest, the accurate temperature control, help to speed up production, save energy and facilitate the quality control of the finished product.

The main applications of our solutions are in the automotive industry and for the production of electrical power cables.

Shrink Fitting

It is a common technique in industries and mechanical workshops for assembly and disassembly of mechanical components and transmission units. This method involves the use of heat and thermal expansion phenomenon to overcome the dimensional interference of two components and create an extremely strong mechanical coupling between two parts.

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The main advantages of using CEIA Induction Heating Systems are remarkable. The process repeatability, the constant power output, the possibility of locating the heating area of interest, the accurate control of the temperature, the ability to monitor the temperature by means of thermal imaging camera, the flexibility of use, help to speed up production, save energy and facilitate the quality control of the finished product.

The main applications are in the automotive industry for the production of electric motors.